Carrier Tape Peel Back Force Tester (PBFT)

製品のお問い合わせ
GPD's Peel Back Force Tester with FORCEWARE™ software is being used to set peel back standards for the entire industry


Proven Peel Back Force Measurement
Supplying consistent SMT carrier packaging is critical for customers using SMT pick-and-place machines. Nothing will stop a production line faster than carrier cover tape that doesn’t peel back properly. The problem is difficult because tape cover adhesive varies widely from supplier to supplier.
 
In short, correctly measuring, setting up, recording, and then analyzing carrier tape peel back force is a critical production step. That’s why you need GPD’s Peel Back Force Tester (PBFT) with FORCEWare™ software. This is the equipment judged so good it was used to set the peel back force standard for the entire industry.
 
         
Installation and Set Up
Configuration of the PBFT is quick and easy using the PBFT calibration dial and the strain gauge calibration screen.

     

Strain Gauge Verification Kit
(part no. PBT-107)
This optional kit makes it easy to verify strain gauge calibration and meet ISO requirements for calibrated equipment.
 
  

FORCEWare™ Software
FORCEWare™ software allows the user to see, analyze, and record minimums, maximums, and average peel back force and speed, as well as standard deviation. GPD Global’s FORCEWare™ Software with comprehensive SPC Software Package makes testing and evaluation quick, easy, and accurate.
 
SPC Analysis
When sufficient SPC data has accumulated, it can be analyzed with any of the various window interfaces shown in the samples here. All you have to do is select the file to be analyzed, a data range, and the type of graph desired. Then simply print out or display the output. 
 
     

PBFT Control Center Window
The PBFT Control Center Window is used to define test parameters and unit of measure, run a test, and view, print, and save results. This window is also used to view and compare prior test results.

    

SPC User Creation Window
In addition to generating SPC data reports, the operator can also create separate log-in accounts, as well as implementing vendor defaults. Security features prevent unauthorized tampering.

    

Test Graph
When a peel back force test begins, its progress displays on the test graph. Upon test completion, specific and summary data are displayed in a Test Results window. Many different graph forms can then be generated.
 
Current Results Chart
Display complete results of test. Results can be saved and reviewed.
 
FORCEWare™ Software with SPC Software Package Runs on Windows 7 Pro, XP Pro, or Vista Pro / Ultimate
 

Now the most accurate method of testing is also the easiest and fastest. With easy to use, point-and-click windows, initial set up is a breeze, and calibration routines for both speed and force are practically automatic. SPC analysis allows the operator to select the files to be analyzed, and pick the appropriate analysis tools. Analysis, and all management results can be printed out for further study or distribution.

  • Simplified calibration routine for speed and force
  • Selectable sampling rate
  • Bright, clear, easy-to-read screens
  • Large storage capability for test data, test graphics, and SPC data

     


SPC Reports and Labels

SPC test results can be printed in SPC data, line graph, and label formats. The user can control the overall dimensions for all of these formats. User-defined print can also be added at the bottom of the SPC data and line graphs reports.

    

Previous Results Chart
This display is used to load previous results and past tests, in addition to generating additional results output.

    

S-Chart, X-Bar Chart, R Chart, and Cpk
Displays trends in spread of standard deviation, mean, range, and Cpk.

Features of the variable speed Peel Back Force Tester with FORCEWare™ software package

      
Build in Compliance With:
- IEC (Europe)
- EIA-J (Japan, Asia)
- EIA (North America): EIA-481-1, EIA-481-2, EIA-481-3
- European CE Safety Standards

Applicable Directives:
2006/95/EC Low Voltage Directive
Laws for electrical equipment within certain voltage limits

89/336/EEC EMC Directive
Laws relating to electrical magnetic compatibility

Applicable Standards:
EN 61010-1/2001
Safety requirements for electrical equipment for measurement control and laboratory use

EN 61326: 1998
Electrical equipment for measurement, control, and laboratory use. EMC requirements

DESKTOP or NOTEBOOK Capability
Model PBFTVS.USB700 includes a Tape Peel Back Force Tester with GPD Gloabal's FORCEWare™ software and SPC for Windows 7 Pro, XP Pro, or Vista Pro/ Ultimate for use on a desktop or notebook computer utilizing USB specification 2.0.

Specifications:
 Peel Back
 Force Measuring Range  0 - 250 grams
 Speed  100 - 600± 5mm/minute in 50 mm increments
 Angle  160 - 180 degrees
 Accuracy after Calibration  ± 3%
 Tape  Widths Accepted (mm)  8,12,16,24,32,44, & 56 (optional 8 to 120 mm)
 Materials Accepted  Plastic, Paper, Metal
 Configurations   Single or Dual Sprocket
 Power  AC Input Voltage  100 VAC - 240 VAC
 AC Frequency  50/60 Hz
 Consumption  60 watts maximum
 Fuses, Input power module   1 amp, 250 volts 
 Fuse, Power supply  2 amps, 250 volts
 Physical  Dimensions  12.5"H x 14.5"W x 29.0"D (31.8H cm x 36.8W cm x 73.7D cm) 
 Weight (approximate)  68 lbs (30.8kg)
 Strain Gauge   Accuracy  ± 0.25% of full scale 
 Data Sampling Rate  Up to 20 samples per second, selectable from FORCEWare™ Software
 Battery life (approximate)  30 hours, continuous use (strain gauge is normally plugged into the PBFT
 Certification  Calibration norms comply with ISO 10012 and ANSI Z540-1
 Capacity is 2 lbf x 0.001 lbf with accuracy limits at ±0.25% of full scale ±1 LSC 
 FORCEWare™
 Software
 Test Range -SPC Analysis  User-defined range
 Test Range-Data Collection  Uses minimum/maximum limits of first file in selected data set
 Print Options  SPC data, Label format, Line Graph format

Customer-Provided Computer Requirements:
 Computer  Dekstop or Notebook (minimum requirements are dictated by the operating system in use),
 CD-ROM drive, and 1 available USB 2.0 port
 Operating System  Microsoft Windows 7 Pro, Windows XP Pro, or Windows Vista Pro / Ultimate
 Memory  Minimum RAM is dictated by the operating system in use
 Monitor  Minimum monitor is dictated by the operating system in use
 Printer  Recommended: any printer configured for and supported by Microsoft systems